Composite Steel Mesh Production Line
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The entire machine consists of a main positioning frame, a stepping mechanism, an insertion frame mechanism, a welding torch mechanism, and an electrical control system. The main frame serves as the primary structure, and the support mechanism secures materials such as steel mesh and insulation boards required for panel production within designated slides. An adjustment mechanism is provided to accommodate varying material dimensions.
A stepper mechanism, driven by a servo motor, performs reciprocating motion at specified pitches. The assembly also incorporates a mesh‑pulling device and a panel‑insertion device, which advance the steel mesh and insulation board along guide rails in incremental steps to reach designated positions with high precision.
The insertion frame assembly comprises a support rack for holding steel wire and a wire‑insertion mechanism mounted on the equipment. The support rack is positioned on the outer side of the wire‑insertion mechanism. This mechanism performs several actions—wire adjustment, advancement/retraction of the insertion frame, advancement/retraction of the insertion wire, and advancement/retraction for wire cutting—each driven by pneumatic cylinders and capable of dimensional adjustment. Operation is coordinated via an electrical control system. Its primary function is to straighten inserted wires, position them at designated locations between the steel mesh and insulation board, and cut them to the required length, with these positions distributed along the main positioning frame.
The welding clamp assembly is used to weld the inserted wire to the steel mesh. It comprises clamping, welding, and advancing/retracting motions, each driven by a pneumatic cylinder. These cylinders are mounted at designated locations on the main positioning frame. Through electrical and pneumatic control systems, the equipment automatically performs core panel movement, inclined insertion of wires into the core panel, clamping, wire cutting, and welding, thereby forming wire mesh panels, inclined insertion wires, and core panels into a finished wire mesh‑reinforced sandwich panel. Utilizing servo drive technology and real-time sensing via limit switches, the system achieves precise, real-time control of working mechanisms such as the insertion rack and welding clamps based on feedback from sensor readings.
Composite Steel Mesh Production Line
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